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HANWHA SM481PLUS SMT Placement Machine Precision High Speed Assembly for Advanced PCB Manufacturing

HANWHA SM481PLUS SMT Placement Machine Precision High Speed Assembly for Advanced PCB Manufacturing Specification

Product Type
SMT Placement Machine

Material
High-grade steel, industrial alloys

Capacity
Up to 39,000 CPH (chips per hour)

Computerized
Yes

Automatic Grade
Fully Automatic

Control System
Integrated PC control, touch screen interface

Processing Type
Surface Mount Technology (SMT) Assembly

Voltage
AC 200~415V, 3 Phase, 50/60Hz

Power
4.5 kVA

Dimension (L*W*H)
1,650 1,680 1,530 mm

Weight
Approx. 1,450 kg

Color
White and Blue

Placement Accuracy
0.03 mm (30 m)

Applicable Components
Chips, QFP, BGA, CSP, SOT, irregular-shaped, fine pitch components

Software Compatibility
Hanwha/ESE proprietary, compatible with MES/ERP systems

Min PCB Size
50 mm 40 mm

Operating Temperature
15C to 35C

Max PCB Size
510 mm 460 mm

Lighting
LED internal lamp for operation status indication

Vision System
On-the-fly and fixed camera

Nozzle Heads
Single Gantry, 10 Heads

Communication Interface
SMEMA, USB, LAN

Component Range
0201 (metric) chip to 55 x 55 mm IC (150 mm length connectors)

Noise Level
Less than 65 dB(A)

Feeder Capacity
Up to 120 8mm feeders

Component Height
Up to 15 mm

Air Supply
0.5 - 0.7 MPa (Clean, dry air)

HANWHA SM481PLUS SMT Placement Machine Precision High Speed Assembly for Advanced PCB Manufacturing Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash in Advance (CID)

Supply Ability
20 Units Per Month

Delivery Time
30 Days

Main Export Market(s)
Asia, Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Africa

About HANWHA SM481PLUS SMT Placement Machine Precision High Speed Assembly for Advanced PCB Manufacturing

Prices are for show only, please contact us for exact price.

Product Description

The HANWHA SM481PLUS is an advanced SMT placement machine designed for high-speed and high-precision PCB assembly. Offering exceptional versatility, the SM481PLUS is capable of handling a wide range of components, from fine-pitch chips to larger devices, making it suitable for both high-mix and high-volume production lines. Featuring an advanced vision system and precise alignment capabilities, it ensures optimal component placement with minimal defects. Its intuitive software and automated processes streamline production workflows, enhancing operational efficiency and reducing downtime. The HANWHA SM481PLUS is trusted by electronics manufacturers in industries such as telecommunications, automotive, and consumer electronics, offering reliability and consistency in high-demand production environments. With its robust construction and flexible feeder systems, the SM481PLUS is an ideal choice for manufacturers looking to boost productivity while maintaining high-quality standards in their PCB assembly processes.

Product Specifications

Machine Model	SM481
Alignment Flying	Vision + Stage Vision (Option)
Number of Spindles	10 Spindles x 1 Gantry
Placement Speed	38,000 CPH (Optimum)
Placement Accuracy	Chip/QFP	50m@+3/Chip, 30m@+3/QFP
		(Based on the standard chips)
Component Range	Flying Vision	FOV 24	0402(01005 inch) 16mm IC, Connector (Lead Pitch 0.4mm)
			* BGA, CSP (Ball Pitch 0.4mm)
	Stage Vision (Option)	FOV 35	16mm IC, Connector (Lead Pitch 0.3mm)
			* BGA, CSP (Ball Pitch 0.4mm)
			32mm IC, Connector (Lead Pitch 0.4mm)
			* BGA, CSP (Ball Pitch 0.5mm)
		FOV 45	32mm IC, Connector (Lead Pitch 0.4mm)
			* BGA, CSP (Ball Pitch 0.5mm)
			42mm IC, Connector (Lead Pitch 0.5mm)
			* BGA, CSP (Ball Pitch 1.0mm)
	Max. Height		10mm (Option : 15mm)
Board Dimension (mm)	Minimum		50(L) x 40(W)
	Maximum		460(L) x 400(W)
	PCB Thickness		0.38 4.2
Feeder Capacity	120ea / 112ea (Docking Cart)
Utility	Power		AC 200 / 208 / 220 / 240 / 380 / 415 V
			(50/60Hz, 3Phase) Max. 3.5kVA
	Air Consumption		0.5 0.7MPa (5 7kgf/cm2) 180N/min,
			50N/min (Vacuum Pump)
Mass	Approx. 1,655kg
External Dimension(mm)	1,650(L) x 1,680(D) x 1,530(H)

Advanced Placement Accuracy and Speed

Benefit from a high-speed pick-and-place system capable of processing up to 39,000 chips per hour with extraordinary placement accuracy of 0.03 mm. Whether handling minute 0201 components or large 55 x 55 mm ICs, the HANWHA SM481PLUS delivers precise results, supporting a wide array of applications within surface mount technology.

Versatile Component and PCB Compatibility

The SM481PLUS supports a diverse mix of components, ranging from standard chips and BGAs to irregular-shaped and fine-pitch parts. Its adjustable feeder system and large PCB handling capacity cater to both small protoypes and complex production runs, making it adaptable for varying manufacturing needs.

Integrated Control and Connectivity

A fully computerized PC control system with an intuitive touch-screen interface offers streamlined machine operation and setup. The SM481PLUS is compatible with Hanwha/ESE proprietary software and easily integrates with MES and ERP systems, enabling effective traceability and process management in high-demand manufacturing environments.

FAQ's of HANWHA SM481PLUS SMT Placement Machine Precision High Speed Assembly for Advanced PCB Manufacturing:

Q: How does the HANWHA SM481PLUS optimize high-speed PCB assembly?

A: The SM481PLUS uses a single gantry with 10 nozzle heads, on-the-fly vision, and advanced software to achieve rapid, precise placement of up to 39,000 chips per hour, significantly boosting assembly efficiency for both large and small production runs.

Q: What size and type of PCBs can be processed with the SM481PLUS?

A: This machine accommodates PCB sizes ranging from 50 x 40 mm up to 510 x 460 mm, making it suitable for a variety of board types, from dense, compact designs to larger, more complex PCBs.

Q: When should I use the SM481PLUS for my assembly line?

A: Utilize the SM481PLUS when you need reliable, fast, and accurate surface mount technology assembly, especially for projects demanding high throughput, fine-pitch placement, or a wide range of component types and sizes.

Q: Where can the SM481PLUS be installed and what are its environmental requirements?

A: The SM481PLUS is suitable for installation in advanced manufacturing facilities. It operates best in environments with clean, dry air supplied at 0.5-0.7 MPa, at temperatures between 15C and 35C, and requires AC 200-415V, 3-phase power.

Q: What is the process for operating the HANWHA SM481PLUS?

A: Operation begins with loading PCBs and components, configuring feeders, and setting placement programs via the touch-screen interface. The machine then automatically handles precise placement using its integrated vision and nozzle head system.

Q: How does the vision system benefit PCB assembly?

A: The built-in on-the-fly and fixed cameras ensure accurate component placement, reduce misalignment, and enhance overall quality, which is critical for advanced, fine-pitch, and irregular-shaped component mounting.

Q: What are the main advantages of using the SM481PLUS in manufacturing?

A: Key benefits include high speed, precision placement, broad component compatibility, seamless software integration, and minimized downtime-all contributing to improved productivity and reduced operational costs.